Cable ties for industry

Cable ties have to meet a broad range of requirements because they are used in a wide variety of applications – from the simple bundling of cables with cable ties to very specific uses of cable ties under extreme conditions.

HellermannTyton offers a comprehensive portfolio of fastening solutions for all industrial demands, including: reusable cable ties for temporary fastening, coloured cable ties for colour coding, cable ties with fixing elements for attachment to plates, weld studs, panel edges or stainless steel cable ties for harsh environments.

Get an overview of our various zip tie solutions here on this page.

The Soft Grip series features soft ties for very sensitive and soft bundles. Thanks to their soft TPE inner layer, these ties perfectly protect against vibration and rattling noises. In addition, they provide high mechanical tensile strength.

The 2-component soft tie comes with three different foot parts for a wide range of applications. Foot parts can even be customized to individual customer requirements.

All in all, Soft Grip Ties thus can help to reduce the inventory of individual components, the complexity of the installation itself and also costs.

Click here for more information.

Special cable ties that HellermannTyton offers include:

• Weatherproof and impact-resistant ties
• High temperature cable ties
• Low fire hazard cable ties
• Reusable or releasable zip ties
• Cable ties for parallel routing
• Metal detectable cable ties

The metal detectable MCT series was specially developed for use in the food, beverages and pharmaceutical industries. It is ideal for the installation of wiring in and around open production lines.

MCT cable ties are manufactured in a unique process that involves the addition of metal particles to the plastic resin. This makes it possible to detect even small, cut-off sections of the cable tie with commercially available metal detectors.

These zip ties can be used to help meet HACCP requirements. The colour of the zip ties supports visual recognition, further reducing the risk of contamination.

Peek cable ties for high temperature applications are specially designed for the most demanding environments. They are popular in the aerospace, railway, offshore, power, medical engineering and automotive industries. PEEK thermoplastic advantages at a glance:

• Wide temperature ranges from 55° C to +240° C
• Combines the performance of a metal tie with the convenience of a plastic cable tie.
• Excellent chemical and irradiation resistance
• An lightweight alternative to metal solutions

Many applications require a temporary fastening solution: for example, in stage construction, at trade fairs or when bundling telephone, fibre optic and network cables. Reusable cable ties can be easily opened and closed after installation. They are also available with very flexible characteristics. An application example is the securing of tree saplings to supports in gardening and landscaping.

Reusable zip ties are available in different designs, materials, lengths, colours and locking mechanisms: lever, side lock, flexible rubber closure, hook-and-loop or wing release.

The "soft" TEXTIE is ideal for use around telephone cables, fibre optic cables and network cables. In addition, these hook-and-loop material ties are perfect for use in temporary installations such as stage construction or prototype cable harnesses.

TEXTIE can also be used in many household and office applications. It is quick and easy to process by hand and can be reused up to 400 times. Hook-and-loop ties are suitable for both indoor and outdoor use and are available in different colours and sizes.

The ORF series with lever lock has been designed for easy removal and reuse without a knife or side cutter, but conveniently with a lever.
 

• Designed for easy release with one-hand
• Suitable for temporary colour coding
• Gentle on the bundled material thanks to outside serration

In addition to different sizes and the colours white and yellow, the ORF series also includes a black UV-resistant variants for outdoor use.

The classic black cable tie is still one of the most popular cable ties. But HellermannTyton also offers customers a wide variety of zip ties in different colours – including red, green, brown, white and transparent.

These zip ties are ideal for colour coding: For example, workers can be helped to find certain parts more quickly or to assign them precisely. This plays an especially important role in the automotive sector but also in lots of other industries.

By the way, some industries prefer certain cable tie colours: In the food industry, for example, the colour blue is often preferred, while pink plays an important role in the aerospace sector.

One of many reasons why HellermannTyton offers abroad range of coloured cable tie solutions.

LPH cable ties with flat heads take up little space and are therefore the ideal choice for tight installation conditions. But also wherever injury risks need to be minimised: for example on children’s play equipment where foam cushions are fastened to supports and railings.

Thanks to rounded edges and a flat head, children can play safely without getting caught on a protruding cable tie head. Plus, the outside serration ensures that the soft foam padding is not damaged when the zip ties are tightened.

Low-profile head cable ties are available in various colours: in addition to red, green and brown, the PE400 zip ties for example are also available in natural (transparent) and black.

Learn more about low profile cable ties for playgrounds and suitable accessories.

Wherever safety regulations are high and the reduction of smoke and hazardous fumes is required, the white T-series cable ties made from PA66V0 material are the ideal choice.

Thanks to its compound properties they significantly reduce the development of toxic gases and corrosive acids in the event of fire. In addition, their PA66V0 material meets UL94 V0 requirements.

With their high safety level, these cable ties are particularly popular in the public sector – especially in the railway, construction and defence industries.

Cable ties with specialised fastening elements are frequently found in vehicles and machinery, for example: 

• Automotive
• Buses and trucks
• Defence industry
• Rail transport 
• Aerospace
• White goods 
• Electrical wholesale

The range of products is huge, here are a few selected examples:

• 2-Pieces fir tree with disc
• 2-Pieces fir tree for distance routing
• 1-Piece fixing ties with arrowhead and disc
• 2-Pieces fixing ties with arrowhead and disc, sealed
• 1-Piece fixing ties with arrowhead and wings

Fixing ties with weld stud mounts are primarily used in the automotive industry. 

However, they are also used in all other areas where cables and wires have to be guided safely by means of weld studs or threaded bolts. 

These ties are available with fixed heads (with a defined position) as well as with flexible heads (with room to move).

In addition to fastening solutions for plates and weld studs, HellermannTyton also offers cable ties with fixing elements for edges.

Learn more about the different applications where EdgeClip solutions are suitable on the cable clips for edges Competence Page.

The 2-component Soft Grip Tie was developed for professional, flexible and simple bundling of smooth, sensitive bundling material. With its soft TPE inner layer Soft Grip is well suited for plastic tubes or silicone cables – especially for the field of fluid management.

Thanks to its three various matching mounts, the soft tie can be attached in almost any application. The Soft Grip Mounts at a glance:

• Soft Grip Mount for screw fixing
• Soft Grip Mount for studs (weld stud)
• Soft Grip Mount for holes (arrowhead)

Simple to use: The soft tie is equipped with a pre-locking function. This enables quick and easy pre-assembly of the tie, to which the bundled goods can then be subsequently attached. Another benefit is that the soft tie can be opened again with a screwdriver so that the mounts can be conveniently removed by hand. Perfect for maintenance.

This soft tie combines material-protecting properties with high tensile strength. This guarantees a gentle and at the same time firm hold without lateral movement for all bundles up to 25 mm.

• Marine: Stainless steel cable ties are resistant to corrosion, making them ideal for use on boats, ships, and offshore oil rigs.
• Outdoor installations: Stainless steel cable ties resist UV aging and weathering, making them reliable for securing wiring and identification marker plates in outdoor settings like traffic signs and signals or telecommunications equipment.
• Food and pharmaceuticals: Stainless steel cable ties are durable, non-toxic, withstand heat sterilisation processes and aggressive cleaning chemicals. They can support HACCP quality assurance processes.
• Heavy-duty applications: Stainless steel cable ties are strong and suitable for securing cables and tubing on trays and racks in heavy-duty vehicles, aerospace and railway applications and also for securing pipe insulation jackets in high temperature applications or for aerial support of power cables.
• Other applications: For example securing cables, wiring and pipes in road vehicles, aerospace, and railroad industries as well as in construction and mining.

Manufactured in the United Kingdom, HellermannTyton MBT cable ties offer excellent value for money with the benefit of regional supply and immediate availability.

MBT metal cable ties are the best solution for strength, durability, and resilience in even the harshest environments. Made from 304 or 316L marine grade stainless steel, these cable ties offer high performance and reliability for demanding applications.

Available in a wide range of sizes,  the MBT-Series is engineered to withstand extreme conditions, including heat, corrosion, radiation, vibration, chemicals (acid), and weathering or exposure to UV and industrial pollutants. With their non-burning properties and ability to endure fire and high temperatures up to +538°C, they ensure safety and security in any application.

Product benefits:

• A smooth surface and rounded edges ensure ergonomic safety during use
• High loop tensile strength ranging from 540 N to 2,700 N
• Patented non-slip stainless steel ball-lock mechanism prevents loosening under tension
• Compliant with maritime standards such as DNV, ABS, and Bureau Veritas

They meet the requirements for metallic, non-metallic and composite cable ties and their associated fixing devices as a means used for managing or securing the wiring systems in electrical installations specified in of the IEC 62275 and IEC 60092 applicable to electrical installations for use in ships. 

Adding the LFPC Protective Channel made from polyolefin or using the SS316L polyester-coated MBT versions when installing on dissimilar metals and smooth surfaces reduces the risk of corrosion. Polyester-coated metal cable ties also offer additional advantages.

Product benefits:

• Improved protection against corrosion
• Enhancend installation comfort at low temperatures
• Suitable for sensitve bundles

A cable tie, also known as a zip tie or tie-wrap, is a type of fastener, especially for binding several electronic cables or wires together and to organize cables and wires.

Zip ties are used in many industries: in the electrical installation, in harness making, in the construction industry, for preliminary installation purposes, in the packaging industry or under extreme environmental conditions like in the offshore industry.

HellermannTyton is a global manufacturer who offers high performance fastening, connecting, routing, protecting and identifying solutions to diverse markets. For our customers we develop market solutions that uniquely meet an industry's needs – solving an application requirement, saving installation and component costs, and improving the quality of the end product – no matter what your industry.

Cable ties with plastic pawls

This mechanism is used in 90% of all polyamide (PA) cable ties made by HellermannTyton. In order to cover a variety of applications, there are different variants of this system, for example: releasable versions, in-line versions, open head versions. 

These are one-piece cable ties. Here, the pawl, or tongue, is moulded as an integral part of the head. This gives it inherent strengths. 

Positive locking is achieved by engaging the tongue with the strap serrations when it is pulled through zip tie head.
 

Always store cable ties in the sealed plastic bag made of polyethylene. Once opened you should use the zip ties as quickly as possible to ensure optimal application results. If ties become brittle, they can fail when applied.

Do not expose cable ties to direct sunlight! Do not store cable ties in sunlight; for example, on the windowsill!

Store cable ties away from direct sources of heat. Avoid contact with heat: for example, do not place on the radiators!

The ideal storage conditions for zip ties are those of the central European standard climate:

For optimum handling of cable ties it is important that the material is in a condition of equilibrium with a water content of approximately 2.5%.

The cable tie is fixed onto a split mandrel test probe with the suitable cable tie application tool.

The mandrel is opened at a defined speed.    

The loading at which the zip tie fails is determined.