Cable labels for efficient processes in industrial identification

Whether cable and wire marking, solutions for industrial labelling in hazardous areas or security labelling with tamper evidence: HellermannTyton offers a comprehensive portfolio of cable labels and other marking solutions for a wide range of applications, from aerospace and rail industry to warehousing.

Our industrial identification solutions vary from simple pre-printed markers to inscribable adhesive labels and complete printing systems designed to process thousands of labels, heatshrink tubes or markers. 

Most of our products have been developed in close cooperation with customers.

As a result, our portfolio now includes solutions that meet a wide variety of requirements: including security aspects, the need for traceability or compliance with legal requirements.

HellermannTyton offers a wide range of labels that meet most requirements:

• Labels for thermal transfer printing, laser printing or manual marking
• Labels in different sizes and shapes
• Labels made of various materials and with various specifications

Below you find some highlights from our cable label portfolio.

The TagPrint Pro labelling software contains templates for all HellermannTyton thermal transfer printable products – from wire labels, markers to heatshrink tubing. 

Simply select the built-in graphic or download your own and add data from the ERP system or standard programmes such as Excel. 

Barcodes are created with a few clicks. The surface of all HellermannTyton labels has been specially prepared so that the printing performance with label printers is excellent at all times.

Helatag 1104 wire labels are a popular choice for marking cables. These are laser-printable self-laminating labels.

Place the printed information area on the wire and wrap the transparent strip around the wire to cover the text, and give it excellent protection against abrasion, dust and dirt.

Helatag 1209 wire labels are particularly flexible thanks to their rounded edge design.

This makes them ideal for flat ribbon cables, but also for other cables and wires. The labels can be easily printed with a thermal transfer printer.

• Ideal for marking cables and conductors
• Outstanding protection against moisture and mechanical abrasion thanks to lamination function
• Additional bonding strength due to rounded edge design

The self-laminating Helatag 1232 labels are ideal in harsh environments, e.g. for marking hydraulic pipes.

They feature an extremely resistant protective over-laminate and can be printed comfortably with the HellermannTyton thermal transfer printer series. 

The Helatag 1232 label series provides space for more information than just the serial number. The acrylate-based adhesive will not damage the hose.

The marking has good resistance to chemicals such as alcohol, petrol, solvents and hydraulic oil. Permanent cable identification is ensured by the flexible yet tear-resistant and impact-resistant polyester material.

Specifically designed for robust identification on trucks and trailers and in the automotive market, the Helatag 1251 tamper-evident labels provide a highly visible and durable marking and are an effective alternative to conventional aluminium plates.

Their transparent protective laminate ensures resistance to dirt and abrasion, making them suitable for both indoor and outdoor applications, while easy manual application ensures hassle-free use. And, thanks to their strong adhesive and durable construction, you can be confident that these labels will stay in place and effectively protect your valuable assets and sensitive information.

Popular applications for HellermannTyton cable tags and markers:

• Subsequent assembly or maintenance and repair work
• Applications with special requirements: e.g. high-temperature resistance, metal detectability or fluid resistance

Read on for some concrete product examples.

The halogen-free, fire-resistant and liquid-resistant TLFD DS is mainly used in applications where fire protection plays a major role.

However, this heat shrink wire label is also ideal for applications where resistance to organic liquids, common fuels, lubricants and solvent properties is required. 

The material is tested to EN-45545-2 standards, pre-cut and supplied a practical "ladder system".

HellermannTyton also offers tubing like flame-resistant THTT DS – an industrial identification solution developed for tough environments.

The printed marker is ideal for applications where high temperatures and aggressive solutions occur, especially in the aerospace industry.

Ideal for use in harsh environments: TIPTAG PU cable tags made of flexible polyurethane material are the perfect choice when permanent legibility and UV-resistant marking is required.

Available in white and yellow, the main advantages of these flame retardant printable marker tags include good resistance to:

• Weathering
• Abrasion
• Chemicals

Pre-printed markers such Helagrip, Ovalgrip and WIC can be easily pushed onto cables and wires.

These solutions are ideal for the following industries:

• Panel building
• Public transport
• Utilities
• Telecommunications 
• Electrical installations

The characters 0-9, A-Z as well as electrical standard symbols are available.

Watch this video and see how easy it is to install pre-printed HellermannTyton markers:

HellermannTyton offers a wide range of ties, plates and carriers. For example, the cable marking plates of the IMP and IT series for use on large cable bundles.

The arrowtag plates are also suitable for use on larger pipes and cables.

Q-Tag identification tags, on the other hand, have a flag design that enables the user to quickly read or scan the printed information.

With the Helafix HC and HCR carriers, HellermannTyton also offers a solution that can be fastened with cable ties as well as screws or rivets – for temporary or permanent marking.

All ties, plates and carriers can be written on by hand using either a black or red T82 indelible marker pen.

There are a variety of cable and wire marking solutions suitable for the permanent marking of components and pre-assembled units in the electrical industry as well as for plant machinery marking.

These industrial identification solutions can also be used for construction and commissioning as well as for repair and extension of switch cabinets and control systems. 

Have a look at some selected product highlights which are often used in the field of industrial labelling.

HellermannTyton offers a range of materials that enable customers to quickly identify whether assets have been tampered with. 

Two types of materials are common and are used to identify problems with tampering: One leaves a distinct pattern on the surface and the other disintegrates into fragments. 

Also available is a robust outdoor labelling system consisting of a clear, overlaminated and printable silver label that provides excellent performance on trucks and trailers. 

Thermal transfer panel labels such as Helatag 1220 (white) and Helatag 1221 (silver), are a cost effective alternative to engraved plates. Ideal for industrial control panels, switchgears and general identification equipment, they provide a reliable identification solution without the need for screws or bolts.

These durable, self-adhesive labels offer:

• Easy customisation: Sharp text and barcode printing
• Strong adhesion: Permanent acrylic adhesive with foam backing adapts to any surface
• Long-lasting durability: Resists harsh weather, chemicals, and UV exposure

The handwritten HELASIGN 270 labels made of yellow fabric are designed for the quick identification of components, switchgear and other on site equipment. 

Thanks to the synthetic rubber adhesive, the label can be easily removed or repositioned if necessary – without leaving any adhesive residue. 

The labels are also suitable for tricky surfaces and are available with or without a black frame.

HellermannTyton MBML metal cable markers, made of 316L stainless steel, are versatile and find applications across various industries due to their durability, corrosion resistance, and ability to withstand harsh environments, ensuring efficient operations, safety, and proper maintenance. Here are some examples of applications for SS316L cable markers in different industries: 

• Marine: used in shipbuilding for labelling cables and wires in challenging marine applications such as vessels and port equipment
• Oil and gas industry: present on offshore drilling rigs and refineries, resistant to saltwater and weather
• Outdoor installations: ideal for exposed environments
• Renewable energy: suitable for wind turbines and solar panel installations
• Heavy-duty applications: ensuring safety in railway systems and infrastructure such as signalling systems and trackside equipment 
• Food, pharmaceutical, and chemical processing industries: our metal cable markers are durable, non-toxic and will withstand heat and cleaning chemicals, supporting hygiene and HACCP quality processes

Product features:

• SS316L cable markers are available in four dimensions: 10x90 mm, 20x90 mm, 10x45 mm and 20x45 mm
• It is possible to mark them up to 23 characters per line and up to three lines per marker, depending on the dimension
• Customised printing is also available
• Can be applied with MBT metal cable tie up to 4.6mm in width
• Manufactured in the UK, offering excellent value for money and immediate availability

316L is a low carbon variety of the widely used 316 stainless steel. “SS316L” stands for “low carbon”, which indicates that the composition of this stainless steel has a lower carbon concentration, meaning there is additional resistance to corrosion. Therefore, SS316L marine grade is typically used in harsher and more demanding environments than standard 316 stainless steel.

316L steel properties:

• Superior corrosion resistance: Compared to standard 304 and 316 grades, SS316L offers  superior corrosion resistance, making it a preferred choice in highly corrosive environments where corrosion is a significant concern, such as marine, offshore, coastal, and chemical processing industries
• Mechanical robustness: SS316L offers comparable strength and toughness to other stainless-steel grades: UV radiation, wind, fluctuating temperatures, precipitation, and ice; ensuring long-lasting durability and reliability
• Versatile industrial use: High tensile strength and durability make 316L stainless steel perfect for various industries, reducing material costs and providing design flexibility
• High temperatures resistance: Withstands from -80°C to +538°C, maintaining its strength and toughness and ensuring reliable performance in extreme conditions, without losing its mechanical properties

The M-BOSS Compact stainless steel embossing system has been designed for easy printing of our MBML series metal cable markers, providing clear and durable identification, crucial for hazardous areas. The key features of this metal marker engraving equipment are:

• Durability: Embosses up to 60 characters, each tested to endure 1.5 million strikes
• Fast operation: It offers quick and efficient marking, producing each symbol in less than a second
• Ease of use: Compatible with the TagPrint Pro printing software, facilitating easy text creation
• Efficiency: It allows long continuous long operation, thanks to an advanced cooling system.
• Quiet operation: Ideal for both production and office environments
• Customised printing service available: HellermannTyton also offers a convenient customised printing service to meet your needs.

Basically, a distinction is made between the following two states: the initial bond, which occurs immediately after the label and surface have been joined, and the final bond, which represents the permanent bonding state between the label and surface after the adhesive has been applied, pressed on and cured. Factors influencing optimum adhesion include the quality of the surface material and the properties of the adhesive. 

What else needs to be considered? Learn more in our brochure bonding properties of labels!

Flat drops:

• High surface energy
• Good wetting
• Good bonding properties

Rounded drops:

• Low surface energy
• Poor wetting
• Weak bonding properties

What exactly is it all about? Learn more here: in our brochure effect of surface energy on bonding properties!